1950 Kay Bass Repair

Clinton Bell’s 1950 Kay Bass

Clinton Bell from Henagar, AL brought this bass to me for repairs

In September, 2010 this guy called me named Clinton Bell. I don’t remember where he said he got my name. He runs a barber shop on Sand Mountain,AL. He said he had an old Kay Bass that he had purchased and asked if I’d work on it. I told him that bass fiddles weren’t my specialty but it seemed like I ended up working on a lot of them. He said he’d bring it to my shop a few days later. He showed up right on time and we took this bass in my shop and laid it on my table saw (with the blade lowered naturally). My shop is small and a bass fiddle can only fit out in the middle. I looked it over and saw that the top had come loose from the bass bar and someone had put some screws in it to hold it together.

Someone had put some screws through to top into the bass bar

My first reaction was to turn this job away.

 

Pretty nasty looking

This was rough. What in the world can I do with this? Look at this neck. Somebody had put some kind of epoxy of some such material in this broken neck.

Someone had repaired the neck and fingerboard

Can you spell rough?

It is an old Kay that has seen it's share of trouble

 

Clinton seemed to really want this thing fixed and I wasn’t real busy, so I agreed to remove the top and see if I could shape it up.

note the ply of wood from the top

When I got the top off, I was in for a surprise. This top was de-laminated severely. There was not anything to do for it but replace it.

Can you spell de-laminated?

Nothing to work with. I called him and told him to come get it. I said he didn’t owe me anything for what I’d done up to this point.

This top had been wet and was severely de-laminated

He said he really wanted to repair it and I agreed to try to find a new top for it.

Top

I looked around on the web and Englehardt listed a new top but it was expensive. Englehardt bought Kay out years ago and they use the same patterns that Kay did. I looked around a little more and found this place called Jacks Music in Michigan. I called and talked to this guy. He was a dealer for Englehardt Basses and he gave me a price that was about half of what I’d gotten from the manufacturer. I ordered it from him and he had it shipped to me directly from the Englehardt Factory along with a Brazilian cherry fingerboard.

A lot of glue on these places

I spent a lot of time trying to do what I could for the back and sides of this bass. There was some de-lamination all over it. I worked some glue into all the places I could.

label

I didn’t know whether this bass would ever be playable again. I was skeptical about the sides and back. That plywood may not hold up for very long.

I did all I could for it

So I did what I could for the back and sides while I awaited the arrival of the new top.

We ordered a new top from Englehart

The top arrived and it was a nice looking piece. It already had the f-holes cut and the bass bar attached.

Englehart bought Kay's equipment years ago

Really a nice top.

The old and the new

Aside from not being flat like the old one, it was made slightly oversized. It had to be trimmed to fit this bass.

The new top comes oversized and must be fitted

I carefully marked it and trimmed it to fit.

top clamped to sides

Then I attached it to the body.

Top glued on

Glued down.

The excess wood had to be removed from the over-hang

Now the edges had to be trimmed to fit.

a lot to remove

It is starting to look like a bass fiddle body again.

Final shape of outside edges

All trimmed and shaped. The edges had to be rounded over.

It is some type of filler probably similar to JB Weld

Now for that neck. The fingerboard obviously needed to be replaced.

Part of the fingerboard still attached with this miracle glue

Removing the fingerboard.

The old Brazilian rosewood fingerboard

Pieces of the old fingerboard.

The neck repair appeared stable so we trued up the top portion

I first leveled the top section of the neck.

We removed some wood and added a maple reinforcement

The substance that was used to repair it before appeared to be strong and stable. I shaped a little maple piece to reinforce the back side of the neck.

Another view of neck repair

Not the prettiest repair in the world but one that I hope will be strong and stable.

The top after staining

I stained the new top as closely as I could to the original color.

We mixed some color and shaded it as well as we could

Then I sprayed some lacquer on it and mixed up some darker color to mimic the old finish.

looks fine to me

I thought my color match was pretty good.

We color sanded the lacquer and tried to leave a finish that wasn't too shiny

Here is a shot of the top after I’d painted the fake purfling on it. The fingerboard I got from the manufacturer was severely bowed. I had a piece of wood that I used to fabricate a fingerboard.

Neck shading. It is not a seamless repair

The neck doesn’t look like a new one but I thought it looked pretty good considering what we started with. Looking back on it, I’d have probably been better off to put a new neck in it. There is a limit to what you financially can do to an old instrument like this. It really needed a new top, back, sides, neck, and fingerboard. Do you get my drift?

All strung up and ready to play

Here is the fingerboard after it was stained.

top and stripes

The painted on purfling.

The finished product

Finished product.

We applied some stain to the fingerboard to make it look more traditional

This made a really good sounding bass.I think the owner is still happy with it. It has now been over 9 years since this repair.

 

 

 

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7 Comments on "1950 Kay Bass Repair"

  1. This is my dad’s bass fiddle that was repaired. A very detailed restoration for sure and such fine craftsmanship. He’s still enjoying it today

  2. ronnienichols48@gmail.com | September 26, 2019 at 12:44 pm | Reply

    Thanks for the update. I’d wondered how he was doing and if this bass was still holding up. It makes me happy that it worked so well.Ronnie Nichols

  3. Need top or delamination

  4. Need top for 43 Kay bass

    • ronnienichols48@gmail.com | February 14, 2020 at 5:32 pm | Reply

      Gary: Sorry to be so long replying. Englehart used to sell those tops but I don’t know if they still do. I tried to contact them a while back and they wouldn’t even return my phone call. You might get an Englehart dealer to order one for you. Let me know if I can help in any way. Ronnie Nichols

  5. I am still enjoying and playing this bass. I have played this bass at almost every church in Dekalb and Jackson county. Thank you for the repair, you did a wonderful job. It has a unique sound, and it always gets lots compliments.

    • ronnienichols48@gmail.com | February 20, 2020 at 1:53 pm | Reply

      Mr. Bell: I’m glad to hear that your bass is still doing well.
      it has been a while now and I had wondered how you and the bass were doing. Thanks for the update. I hope God continues to bless you.
      Ronnie

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